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Sterile Fill-Finish Manufacturing 

Producing parenteral dosage forms for small and large molecules from preclinical product development to commercial launch and supply

 

Parenteral manufacturing is a complex process. Pharmaceutical companies look for a partner who can not only help with those intricacies but help scale up their process for success. The increased demand in the pharmaceutical industry is also a challenge as it requires careful planning, trained personnel and specialized facilities and equipment.

Alcami focuses on developing finished drug products including sterile & lyophilized injectables, along with suspensions, emulsions, controlled substances, and products in both vials and syringes.

The success of sterile fill-finish manufacturing relies on mitigating contamination from multiple sources - personnel, drug product components and container systems, cleanroom facilities, equipment and process. As new and complex drugs become more common, it is critical to partner with a trusted CDMO that has years of experience and a track record of success with clients. This will ensure that your product can be produced on a large scale.

Alcami’s parenteral manufacturing sites are based in Charleston, South Carolina and RTP, NC. and support clinical production through commercial launch and supply.

Our Charleston site is fully US- and EU-compliant. The DEA-licensed sterile manufacturing facility has been fully integrated with our Wilmington, North Carolina packaging and distribution center for over 22 years.

Our state-of-the-art fill-finish manufacturing facility in Morrisville/RTP, NC expands our sterile drug product capabilities. The 32,000 ft2 location includes isolator manufacturing capabilities for liquid and lyophilized vial and syringe products.

Our dedicated staff has the knowledge and skills to help advance your product to clinic and market. Trust Alcami to bring your product and company to the next level today.

CHARLESTON, SC CAPABILITIES

chs1 ICON (1)

Formulation
Development

CHS ICON 3

Vials
2mL - 50mL

RTP4

Lyophilization

chs1 ICON (2)

Suspensions & Emulsions

 

  • Dedicated to parenteral manufacturing and laboratory support services
  • OEL Levels: Down to SafeBridge Categorization (3A) = > 1-10µg/m3
  • Sterile solutions, suspensions, and emulsions
  • Grade A and Grade B areas: Filling, capping, sterilized component staging ​
  • Grade C: Compounding, component, preparation, microfluidization, sampling/dispensing​
  • Grade D: Equipment washing and quarantine storage of cleaned equipment​
  • Development and filling of DEA Schedule I-V and List I Chemicals
  • 100% visual inspection
  • FDA, EMA, MHRA, PMDA, and cGMP-compliant

RTP, NC CAPABILITIES

RTP1 icon

Formulation Development, Tox Material, Client-collaboration workspace & Analytical Testing

RTP2

Prefilled Syringes
0.5mL - 3mL

RTP3

Vials
2R - 30R

RTP4

Lyophilization

 
  • Four cGMP filling lines with isolator technology for filling liquid and lyophilized vials and liquid syringe products
  • Low line loss, single-use systems for compounding and product transfer processes
  • Terminal sterilization for vials
  • Nitrogen sparging and overlay capabilities in both syringes and vials
  • Incoming materials & finished product storage temperatures: -80°C, -20°C, 5°C, controlled room temperature (CRT), and customized temperatures
  • OEL levels: Down to SafeBridge categorization (3A) = > 1-10µg/m3 
  • 100% visual inspection 
  • On-site laboratory support with non-GMP filling capability to support vials and pre-filled syringes for tox material and GLP testing.
  • Lyophilization Cycle Development Center & Client-collaboration workspace for facilitating technical transfers
 

See inside our morrisville/rtp facility

 

 

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